FABRICATION SERVICES

Mandrel-supported bending capable of up to 180° bends. Delivers the tightest radii and highest precision for critical applications. Ideal for complex multi-bend parts with tight tolerances.

Large-radius bends, smooth curves, and coiling for round, square, and rectangular tube profiles. Perfect for architectural, structural, and large-format fabrication work.

Produces multiple radii in a single part without a tool change. Reduces cycle time and eliminates part handling between operations for complex geometries.

Tight-radius specialty work for short runs and prototype bends. Experienced operators produce precise bends on parts that require hands-on attention to detail.

High-volume efficiency — bends both ends of a tube simultaneously. Dramatically reduces cycle time for symmetrical or dual-end parts in production quantities.

Mixed radii within a single part, producing non-constant curves and complex sweeping shapes that cannot be achieved with fixed-radius tooling.

Single and double-lap flares meeting MS33584, AS4330, and J533 specifications. Provides reliable, leak-free connections for hydraulic, pneumatic, and fluid transfer systems.

Increases tube diameter for joining, fitment, or assembly purposes. Both ram and segmented expansion processes are available to match the application requirements and tube material.

Creates O-ring grooves and hose connections per SAE J1231, MS33660, and AS 5131 standards. Roll beading is preferred for most pneumatic and low-pressure fluid systems. Compression beading uses a different die-set approach — ideal for athletic equipment, lawn and garden, and personal sporting goods applications where a harder bead profile is required. Process selection is based on tube material, wall thickness, and application demands.

Ram and segmented processes to decrease tube OD for telescoping joints, press-fit assemblies, and specialized connection requirements.

Precision CNC bending combined with flared tube ends for reliable, leak-free hydraulic connections. Tight tolerances ensure proper routing and fitment in complex hydraulic systems.

Standard and specialty fittings including JIC 37° flare, 45° flare, and ORFS (O-Ring Face Seal) configurations per SAE J525, J524, and J536 specifications. We stock a full line of JIC nuts, sleeves, and braze-on fittings for cold-formed and brazed applications. All fittings are manufactured to SAE specifications for system compatibility.

Send us a sample or worn-out line and we reverse engineer it to produce exact replacement parts. Ideal for legacy equipment, discontinued lines, and obsolete part numbers.

Vendor-managed inventory and JIT delivery programs keep your production line running without excess stock. We manage scheduling, kitting, and delivery to your specifications.

We stock and process carbon steel (J525/J524 plated and non-plated), seamless stainless steel (SMLS SS), and other materials to meet your system requirements. Dimensional inspection is performed using our Romer Tube Laser system for complete verification of bend geometry and end-form accuracy.

Heavy equipment OEMs, agricultural machinery manufacturers, industrial hydraulic system builders, and aftermarket suppliers. We support Tier 1, Tier 2, and direct-to-assembler supply chains.

Symmetrical flattening centered on the tube axis. Used for mounting tabs, bracket connections, and fastener attachment points.

Offset flattening with material displaced to one side. Provides clearance advantages in tight-space assemblies and asymmetrical mounting configurations.

Combined flattening and piercing in a single stroke. Creates a finished mounting point with fastener hole, eliminating secondary drilling operations.

Integrates a bend with a flattened end, producing complex two-feature parts in minimal operations for structural and support applications.

Multi-feature die sets that flatten and form the tube end into a custom profile. Supports unique geometry requirements beyond standard flat configurations.

Specialized forming where the tube end is reshaped into a crossover profile, enabling stacking, nesting, or interlocking assembly designs.

Precision slots cut into tube walls for clip retention, spring insertion, or expansion/contraction allowance in structural assemblies.

Angled cutouts at tube ends that allow a tube to nest on an angle for welded tube-to-tube connections at specified angles. Creates precise mating surfaces for structural and frame assemblies.

Also known as a fish-mouth notch — a curved cutout that allows a tube to nest flush at a 90° angle against another tube. Essential for perpendicular tube-to-tube joints in frame and structural assemblies.

Cutouts along the tube sidewall for cross-member insertion, cable routing, or branch connections without end-of-tube access requirements.

Cost-effective hole-making process where pan-head bolts seat flush against the dimpled surface. Ideal for non-critical fastener holes and drainage openings where OD integrity is not required.

Maintains tube OD integrity by supporting the tube wall from the inside during piercing. Essential for telescoping joints and applications where the outer surface must remain smooth and undistorted.

For complex multi-hole patterns requiring precise positioning, our CNC-controlled and manual piercing stations handle intricate layouts, angular holes, and high-tolerance placement requirements.

Uses fuel gas and oxygen to heat assemblies above the filler metal melting point. Produces strong, leak-proof joints on copper, brass, and steel assemblies for HVAC, plumbing, and fluid systems.

Induction heating technology for precise, repeatable multi-material joints. Localized heat input minimizes distortion and enables high-speed production of brazed assemblies with consistent quality.

Arc rotated 360° around a static workpiece for uniform, full-penetration tube-to-tube and tube-to-fitting welds. Ideal for critical fluid systems requiring X-ray quality welds.

Growing automation capability with MIG and aluminum welding robots and collaborative robots (cobots). Delivers consistent weld quality at higher throughput for production volume work.

6 MIG stations, 4 TIG stations, and 5 large weld bays staffed by certified welders. Handles everything from thin-wall precision TIG work to heavy structural MIG fabrication. Our engineering team uses SolidWorks to design sophisticated weld fixtures that ensure dimensional consistency and exceed customer quality requirements.

Consolidate your supply chain. By bringing multiple fabrication processes under one roof, we reduce your vendor count, cut logistics costs, and simplify procurement and quality management.

Our current facility spans 56,000 square feet with 8 acres of adjacent land available for expansion. Room to grow with your program as volumes increase.

Our quality management system is ISO 9001:2015 registered. We work with your team to design the best process for identifying, controlling, measuring, automating, and documenting critical and non-critical dimensions — driving your product toward 100% conformance.

We can assist in the design of specialized work cells tailored to your program — increasing throughput, improving efficiencies, and reducing part and assembly costs. From dedicated fixtures to full production cells, we build manufacturing solutions that scale with your business.

Vendor-managed inventory programs with just-in-time delivery scheduling. We hold safety stock and ship on your schedule to keep your assembly line moving without interruption.

Beyond fabrication, we handle sub-assembly, final assembly, testing, packaging, and coordinated finishing services. Deliver parts to your dock ready for direct installation.

Circular aluminum fittings that reduce unwanted corona discharge around high-voltage conductors. By creating a smooth, rounded geometry at sharp edges and connection points, they lower local electric fields below ionization thresholds — extending component life and maintaining electrical integrity.

Every stage from aluminum sourcing through bending, flattening, CNC machining, welding, sandblasting, and final finishing happens in-house. No outside contractors, no extra markups — just uniform quality and faster delivery. Our extensive open tooling library eliminates custom mold costs for most shapes and sizes.

Aluminum alloy 3A21, 1060, 6061, or 6063 with ASTM 304 stainless steel or hot galvanized steel fasteners. Polished silvery bright finish (Ra3.2 roughness) with optional painting, galvanizing, or insulating varnish coating. Tube wall thickness from 2.0mm to 10.0mm, outer diameter up to 5 inches. OEM/ODM available per client requirements.

From as few as five or six rings to runs of several thousand. Our production model handles prototypes, pilot validation, and full-scale manufacturing without forcing oversized commitments. Transition seamlessly from small batches to high-volume production.

Transmission lines and substation insulators, high-voltage switchgear and transformers, renewable energy systems (wind, solar), electric vehicle charging stations, large-scale test laboratories, and OEM electrical equipment manufacturing.